Superheated Water Shower Sterilizer
Superheated Water Shower Sterilizer Manufacturer in India
Mediclave Industries Pvt. Ltd. is a leading manufacturer and supplier of Superheated Water Shower Sterilizers designed for the pharmaceutical, biotechnology, healthcare, and food industries. Our systems are engineered to deliver reliable, uniform, and validated sterilization for heat-sensitive products packed in sealed containers such as vials, ampoules, bottles, IV bags, and infusion containers.
The sterilization process uses superheated water circulated through high-pressure spray nozzles, ensuring precise temperature distribution and excellent heat transfer. This technology minimizes product damage while maintaining sterility assurance, making it ideal for terminal sterilization applications.
Our Superheated Water Shower Sterilizers are manufactured in compliance with GMP, cGMP, FDA, WHO-GMP, and 21 CFR Part 11 requirements and are designed to meet the stringent demands of modern pharmaceutical manufacturing facilities.
Key Features
- Uniform temperature distribution throughout the chamber
- High-pressure water spray circulation system
- PLC-based automatic control with HMI touchscreen
- Fully automatic sterilization cycle
- Recipe management for multiple products
- Data logging and batch reporting
- 21 CFR Part 11 compliant software (optional)
- SCADA integration available
- Energy-efficient operation
- Stainless Steel SS 316L product contact parts
- SS 304 external body construction
- Automatic cooling cycle
- Multiple safety interlocks
- Pressure and temperature monitoring
- User-friendly operation
- Low maintenance design
- Validation-friendly construction
- Custom chamber sizes available
Working Principle
The Superheated Water Shower Sterilizer operates by circulating purified water through a heat exchanger where it is heated above its normal boiling point under pressure. The heated water is then sprayed uniformly over the products using specially designed spray nozzles.
A circulation pump continuously recycles the water, ensuring consistent temperature distribution throughout the chamber. Compressed air maintains chamber pressure to prevent deformation of flexible containers during sterilization. After completion of the sterilization cycle, a controlled cooling process gradually reduces product temperature while maintaining internal pressure.
This process guarantees effective microbial destruction without compromising product integrity.
Applications
Our Superheated Water Shower Sterilizer is suitable for sterilizing:
- Injectable liquid products
- Glass vials
- Ampoules
- IV bottles
- Plastic bottles
- Infusion bags
- BFS containers
- Eye drops
- Nasal sprays
- Pharmaceutical suspensions
- Vaccines
- Biotech products
- Liquid medicines
- Nutraceutical products
- Food and beverage containers
- Cosmetic liquid products
Technical Specifications
| Parameter | Details |
|---|---|
| Chamber Material | SS 316L |
| Outer Body | SS 304 |
| Sterilization Temperature | Up to 135°C |
| Heating Method | Superheated Water Spray |
| Control System | PLC + HMI |
| Pressure Monitoring | Automatic |
| Cooling System | Automatic |
| Recording System | Digital Data Logger |
| Validation | IQ, OQ & PQ Support |
| Compliance | GMP, cGMP, FDA, WHO-GMP |
Advantages
- Excellent heat penetration
- Uniform sterilization of all products
- Reduced cycle time
- Lower energy consumption
- Safe for glass and plastic containers
- Prevents product deformation
- High sterility assurance level
- Repeatable and validated cycles
- Easy cleaning and maintenance
- Long service life
- Compact and robust construction
- High operational efficiency
Industries We Serve
- Pharmaceutical Industry
- Biotechnology Industry
- Injectable Manufacturing Plants
- Vaccine Manufacturing Facilities
- Medical Device Industry
- Research Laboratories
- Food Processing Industry
- Beverage Industry
- Cosmetic Manufacturing Units
- Nutraceutical Industry
Why Choose Mediclave Industries?
Mediclave Industries Pvt. Ltd. has established itself as a trusted manufacturer of pharmaceutical sterilization equipment by delivering innovative technology, superior engineering, and reliable after-sales support.
Our Superheated Water Shower Sterilizers are manufactured using premium-quality stainless steel, advanced automation, and internationally accepted validation standards. Every machine undergoes stringent quality inspection before dispatch to ensure maximum performance and long-term reliability.
We offer:
- Customized machine designs
- Competitive pricing
- Installation and commissioning support
- Validation documentation
- Technical training
- Spare parts availability
- Fast after-sales service
- PAN India support
- Export-quality manufacturing
Frequently Asked Questions (FAQs)
What is a Superheated Water Shower Sterilizer?
A Superheated Water Shower Sterilizer is a terminal sterilization system that uses superheated circulating water sprayed over products to achieve uniform sterilization while protecting heat-sensitive containers.
Which products can be sterilized?
It is suitable for injectable liquids, IV fluids, vaccines, ampoules, vials, infusion bags, eye drops, plastic bottles, glass containers, and many other pharmaceutical products.
What standards does the machine comply with?
The equipment is designed according to GMP, cGMP, FDA, WHO-GMP, and 21 CFR Part 11 requirements.
Is validation support available?
Yes. IQ, OQ, PQ documentation and validation support are available.
Can the machine be customized?
Yes. Chamber size, automation level, software, loading system, and accessories can be customized according to customer requirements.
Contact Mediclave Industries
Looking for a reliable Superheated Water Shower Sterilizer Manufacturer in India?
Mediclave Industries Pvt. Ltd. offers high-performance sterilization solutions designed for pharmaceutical manufacturing facilities worldwide. Our expert team can help you select the right model based on your production capacity and validation requirements.
Visit our website to explore our complete range of pharmaceutical sterilization and process equipment.
